Print-Ready Files Explained: DPI, Bleed and Paper Sizes

By the Ontools team · Updated · 2 min read

A design that looks perfect on screen can come back from the printer blurry, with text cut off at the edge or with a thin white border. Almost all of these problems come from three things: resolution, bleed and safe area. Here is what each means in plain language.

DPI: how many pixels do you need?

DPI (dots per inch) — often called PPI for digital images — tells you how many pixels are printed in each inch of paper. More pixels per inch means sharper print.

To calculate pixels: inches × DPI, or millimetres ÷ 25.4 × DPI.

Format Physical size 150 DPI 300 DPI
Business card (US) 3.5 × 2 in 525 × 300 1050 × 600
Business card (EU) 85 × 55 mm 502 × 325 1004 × 650
Invitation 5 × 7 5 × 7 in 750 × 1050 1500 × 2100
A5 flyer 148 × 210 mm 874 × 1240 1748 × 2480
A4 210 × 297 mm 1240 × 1754 2480 × 3508
US Letter 8.5 × 11 in 1275 × 1650 2550 × 3300
A3 poster 297 × 420 mm 1754 × 2480 3508 × 4961

Ontools print makers start at these sizes and their PDF export uses the matching physical page size.

Bleed: why backgrounds need extra

Printers print on large sheets and cut them. The blade can shift by a millimetre. If your background color stops exactly at the edge, a hairline of white paper may appear. Bleed is extra background (usually 3 mm or 0.125 in on each side) that gets cut off.

If your printer asks for bleed: increase the canvas by 3 mm per side (about 36 px at 300 DPI, so +72 px in width and height), extend backgrounds to the new edges, and keep text where it was.

Safe area: keep text inside

The opposite problem: text too close to the edge may be cut. Keep all text and logos at least 3–5 mm inside the trim line. In the editor, a simple trick is to add a rectangle with only a border as a guide, design inside it, then delete it before exporting.

Color: RGB vs CMYK

Screens mix light (RGB); printers mix ink (CMYK). Very bright, saturated colors — electric blue, neon green — cannot be printed exactly and will look duller. Most print shops convert RGB PDFs automatically. For important jobs, ask for a printed proof.

Final checklist before printing

  1. Correct size and DPI for the product.
  2. Bleed added if the printer requires it.
  3. Text inside the safe area.
  4. Photos are high resolution (not screenshots or tiny web images).
  5. Spelling, phone numbers, dates and addresses checked twice.
  6. Exported as PDF.
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